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Understanding The Metals Parameters And Thickness Of Wire

Wire Mesh Weight Conversion

Plain Steel100.00%
Aluminum34.70%
Stainless Steel101.00%
Copper114.10%
Bronze112.10%
C230 Brass110.50%
C270 Brass108.80%
Monel113.30%
Nickel112.30%
Titanium57.70%

Standard & American Wire Gauge

Wire Number
(Gauge)
Standard Wire Gauge
(SWG)
American Wire Gauge
(AWG)
gaugein.equivalent
in mm
in.equivalent
in mm
10.30007.6200.2892977.3481
20.27607.0100.2576276.5437
30.25206.4010.2294235.8273
40.23205.8930.20435.1892
50.21205.3850.18194.6203
60.19204.8770.16204.1148
70.17604.4700.14433.6652
80.16004.0640.12853.2639
90.14403.6580.11442.9058
100.12803.2510.10192.5883
110.11602.9460.09072.3038
120.10402.6420.08082.0523
130.09202.3370.07201.8288
140.08002.0320.06411.6281
150.07201.8290.05711.4503
160.06401.6260.05081.2903
170.05601.4220.04531.1506
180.04801.2190.04031.0236
190.04001.0160.03590.9119
200.03600.9140.03200.8128
210.03200.8130.02850.7239
220.02800.7110.02530.6426
230.02400.6100.02260.5740
240.02200.5990.02010.5105
250.02000.5080.01790.4547
260.01800.4570.01590.4039
270.01640.4170.01420.3607
280.01480.3760.01260.3200
290.01360.3450.01130.2870
300.01240.3150.01000.2540
310.01160.2950.00890.2261
320.01080.2740.00800.2032
330.01000.2540.00710.1803
340.00920.2340.00630.1600
350.00840.2130.00560.1422
360.00760.1930.00500.1270
370.00680.1730.00450.1143
380.00600.1520.00400.1016
390.00520.1320.00350.0889
400.00480.1220.00310.0787
410.00440.1120.00280.0711
420.00400.1020.00250.0635
430.00360.09140.00220.0559
440.00320.08130.00200.0508
450.00280.07110.00180.0457
460.00240.06100.00160.0406
470.00200.05080.00140.0356
480.00160.04060.00120.0305
490.00120.03050.00110.0279
500.00100.02540.00100.0254

Conversion Table For Stainless Steel Wires (Length & Weight)

DiameterWeight
(Kg/Mtr)
Length
(Mtr/Kg)
(mm)(Inch)
.20.0079.0002484032.26
.25.0099.0003872583.98
.30.0118.0005581792.11
.35.0138.0007581319.26
.40.0158.0009921008.06
.45.0177.0001255796.80
.50.0197.0001550645.16
.55.0217.0001875533.33
.60.0236.002233447.83
.70.0276.003038329.16
.80.0315.003969251.95
.90.0355.005023199.08
1.00.0394.006202161.24
1.10.0433.007503133.28
1.20.0473.008930111.98
1.50.0591.01395371.67
1.60.0630.01587662.99
2.00.0788.02480640.31
2.50.0985.03875925.80
3.000.11820.05581417.920
4.000.15760.09922410.080
5.000.19700.1550386.450
5.500.21600.1885005.306
6.000.23600.2243004.458
7.000.27500.33053003.275
8.000.31400.3988002.508
9.000.35400.5047001.980
10.000.39300.6231001.605
11.000.43300.7539001.326
12.000.47200.8972001.115
13.000.51101.053000.950
14.000.55101.2212000.819
15.000.59001.4019000.713
16.000.62901.5951000.627
17.000.66901.8007000.555
18.000.70802.0188000.495
19.000.74802.2493000.445
20.000.78702.4923000.401

Conversion Table For For Different Unit Systems

1.0 inch2.54 cm25.4 mm
1.0 meter1.0936 yards3.2808 feet
1.0 yard3.0 feet
1.0 kg2.2046 lbs
1000 kg1 mt
Kgf/mm2 x 9.81N/mm2 = MPa
psi x 0.0007Kgf/mm2
1.574 x TsiKgf/mm2
Ksi x 1000psi
Kgf/mm2 x1.422Ksi

Wire Cloth Mesh Screen Specification Tables

1 Inch Center To Center

Diameter of WireWidth of OpeningOpen Area PercentWeight (Stainless Steel)
inchmminchmm(%)100 sq. feet (lbs)100 sq. meter (kg)
.2506.35.750019.0556.2416.420.33
.2255.72.775019.6960.1335.416.37
.2075.26.793020.1462.9282.813.80
.1924.88.808020.5265.3242.711.84
.1774.50.823020.9067.7205.710.04
.1624.11.838021.2970.2171.98.39
.1483.76.852021.6472.6143.16.98
.1353.43.856021.7473.3118.95.80
.1203.05.880022.3577.493.74.57
.1052.67.895022.7380.171.73.50
.0922.34.908023.0682.454.92.68
.0802.03.920023.3784.641.52.03
.0721.83.928023.5786.133.61.64
.0631.60.937023.8087.825.71.26

3/4 Mesh Center To Center

Diameter of WireWidth of OpeningOpen Area PercentWeight (Stainless Steel)
inchmminchmm(%)100 sq. feet (lbs)100 sq. meter (kg)
.2506.35.500012.7044.4567.827.71
.2255.72.525013.3449.0455.422.22
.2075.26.543013.7952.4383.118.70
.1924.88.558014.1755.3328.016.01
.1774.50.573014.5558.3277.413.54
.1624.11.588014.9461.4231.411.29
.1483.76.602015.2964.4192.49.39
.1353.43.615015.6267.2159.67.79
.1203.05.630016.0070.5125.66.13
.1052.67.645016.3873.995.94.68
.0922.34.658016.7179.673.53.59
.0802.03.670017.0279.855.42.71
.0721.83.678017.2281.744.92.19
.0631.60.687017.4583.934.31.68
.0541.37.696017.6886.125.11.23

5/8 Mesh Center To Center

Diameter of WireWidth of OpeningOpen Area PercentWeight (Stainless Steel)
inchmminchmm(%)100 sq. feet (lbs)100 sq. meter (kg)
.2506.35.37509.5336.0696.233.97
.2255.72.400010.1641.0556.427.15
.2075.26.418010.6244.7466.922.79
.1924.88.433011.0048.0398.919.46
.1774.50.448011.3851.4336.816.43
.1624.11.463011.7654.9280.413.68
.1483.76.477012.1258.3232.811.36
.1353.43.490012.4561.5192.99.41
.1203.05.505012.8365.3151.77.40
.1052.67.520013.2169.2115.65.64
.0922.34.533013.5472.788.84.33
.0802.03.545013.8476.066.73.26
.0721.83.553014.0578.354.02.64
.0631.60.562014.2780.941.32.02
.0541.37.571014.5083.530.31.48
.0471.19.578014.6885.522.91.12

2 Mesh Center To Center

Diameter of WireWidth of OpeningOpen Area PercentWeight (Stainless Steel)
inchmminchmm(%)100 sq. feet (lbs)100 sq. meter (kg)
.2506.35.25006.3525.0903.444.08
.2255.72.27506.9930.3717.635.02
.2075.26.29307.4434.3599.629.26
.1924.88.30807.8237.9510.524.91
.1774.50.32308.2041.7429.620.96
.1624.11.33808.5945.7356.817.41
.1483.76.35208.9449.6295.314.41
.1353.43.36509.2753.3244.111.91
.1203.05.38009.6557.8191.59.34
.1052.67.395010.0362.4145.67.11
.0922.34.408010.3666.6111.35.43
.0802.03.420010.6770.683.84.09
.0721.83.428010.8773.367.83.31
.0631.60.437011.1076.451.72.52
.0541.37.446011.3379.638.01.85
.0471.19.453011.5182.128.71.40
.0411.04.459011.6684.321.81.06
.035.89.465011.8186.515.9.77

Weight Calculation of Wire Mesh


Arch introduces in this page how to calculate the weight of wire mesh of various materials. For wire screen mesh of different materials and different weaving or processing, the weight calculating method is different. Following is the formula commonly used for brass mesh, stainless steel wire mesh, Dutch wire cloth mesh, crimped mesh, welded mesh, aluminum alloy wire mesh, hexagonal mesh, etc.

In the following calculation formula, the simplified terms used refers to the terms below:
Wire dia. = wire diameter;
Mesh = hole numbers per inch;
l = roll length;
w = roll width;
Weft wire dia. Refers to the cross wire diameter;
Warp wire dia. Refers to the line wire diameter;
Weft mesh refers to the cross mesh counts;
Warp mesh refers to the line mesh counts;
Aperture refers to the opening of the mesh.

Formula of Different Wire Meshes:
1, Weight Calculation of Square Hole Brass Wire Mesh:
Brass wire diameter x Brass Wire Diameter x Mesh Count x Roll Length x Roll Width ÷2 x 1.07= Weight in kg

2, Square Hole Stainless Steel Wire Mesh Weight Calculation:
wire dia. x wire dia. x mesh x l x w÷2= weight in kg

3, Dutch Woven Wire Mesh:
weft wire dia. x weft wire dia. x weft mesh x l x w÷4 + warp wire dia. x warp wire dia. x warp mesh x l x w÷4= Weight in kg

4, Square Hole Crimped Wire Mesh:
When calculating weight of crimped mesh, we need to calculate the Mesh number first with the following formula: 2. 54÷(wire dia.+ aperture)=mesh
Then the weight can be calculated with the same method as Stainless Steel Wire Mesh.
Finally, we plus the crimping level of 2%, 5% or 9%.

5, Welded Wire Mesh:
 1”: wire dia.×wire dia.× l x w÷2= Weight in kg
1” x 1/2”: wire dia.× wire dia.× l x w÷4 x 3= kg
1/2”: wire dia.×wire dia.× l x w= kg
1/3”: wire dia.×wire dia.× l x w x 3 x 0.48= kg
1/4”: wire dia.× wire dia.× l x wx 2= kg
3/4”: wire dia.× wire dia.× l x w÷3 x 2= kg
3/8”: wire dia.× wire dia.× l x wx 1.35= kg
5/8”: wire dia.× wire dia.× l x w÷5 x 8÷2= kg
2” x 4”: wire dia.× wire dia.× l x w÷4 x 0.75= kg

6, Square Opening Aluminum Alloy Wire Mesh: wire dia.×wire dia.×mesh x l x w÷2 x 0.33= Weight in kg

7, Hexagonal Wire Netting:
Wire dia.×wire dia.× cardinal number x l x w÷2= weight in kg

The cardinal number for different hexagonal opening listed as below:
1/2”=2.15
1”=1.27
3/4”=1.6
5/8”=1.87
5/4”=1.09

Measuring Wire Cloth

Mesh count can be shown as either a whole number, fraction, or as two numbers unless the material is a specialty cloth called space cloth – each item is described below:

  • Whole Number or Fraction
    Mesh Count is identified as the distance from center to center of the parallel wires horizontally and vertically.
  • Space Cloth
    This material is measured by the actual open space between parallel wires, known as clear opening, space size, or open area.
  • Two Numbers (Example: 2 x 2 )
    Mesh Count is identified by the number of actual openings per linear inch horizontally and vertically.
Mesh Calculation:
Mesh = 1 / (wire diameter + opening)
Open area = (opening x mesh)² x 100

-Or-
= (1 – (wire diameter x mesh)² x 100mesh
-Or-
= (1 – (wire diameter x mesh))² x 100
Opening = (1 / # wires per inch) – (wire diameter)
Common Calculations:
Mm to inches: mm x 0.03937 = inches
Square feet: Length (feet) x Width (inches)12

How to Measure Wire Cloth

Coarse Mesh

To measure wire cloth (woven wire cloth, stainless steel wire cloth, wire cloth screen, wire cloth strainer, industrial wire cloth, metal cloth, wire cloth) properly, the mesh count should be taken in both directions. On coarse meshes (mesh wire, woven wire mesh, wire mesh basket), this can be accomplished by counting the number of openings per linear inch measuring from wire center to wire center. After taking the first count, a second count should be taken at a 90 degree angle to the original measurement. The mesh count of the cloth shown is 10x10.

Fine Mesh

A mesh counter is used to measure finer meshes of wire cloth (woven wire cloth, stainless steel wire cloth, wire cloth screen, wire cloth strainer, industrial wire cloth, metal cloth, wire cloth) accurately. The fine mesh count is taken the same way the coarse mesh is computed by counting the number of openings per linear inch in one direction and taking another count at right angles to the original measurement.

Wire Diameter

Wire diameter is always checked with a micrometer. Diameters of wires in both directions should be checked.